Cold Chain Monitoring

Manage temperature, humidity, moisture-sensitive assets and more with real-time GPS tracking and cold chain monitoring devices.

Cold Chain Monitoring 101

 

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Explore our cold chain temperature monitoring devices or contact us to discuss how we can help optimize your temperature-controlled logistics.

What is Cold Chain Monitoring?

Maintaining strict temperature control is essential for preserving the quality and safety of temperature-sensitive goods. For industries like food and pharmaceuticals, monitoring the environment during transit is essential to prevent spoilage or loss.

Cold chain monitoring refers to the addition of devices that travel with your cargo throughout the supply chain, from storage to transit to final delivery. These devices continuously monitor and record temperature, humidity, and moisture—all critical parameters for product safety.

With accurate cold chain temperature monitoring, you can ensure that products such as perishable food items, pharmaceuticals, and vaccines are stored and transported within specific temperature ranges throughout the supply chain. From production to storage, transportation, and distribution, precision monitoring ensures compliance, reduces waste and maintains product integrity.

How does Cold Chain Monitoring Work?
Reliable cold chain temperature monitoring systems ensure the safety and compliance of cold chain assets in storage and transportation en route to their destination.

In cold chain logistics, temperature sensors—often wireless temperature sensors—are strategically placed in storage units and transport vehicles to continuously monitor environmental conditions. These sensors transmit real-time data to a centralized platform, allowing businesses to detect when temperature deviations occur and immediately take corrective action before product quality is compromised.

Choosing the Right Cold Chain Monitoring Solution

Selecting the correct cold chain technologies for refrigerated transport monitoring is crucial to asset safety.

When selecting a cold chain monitoring system, you should consider:

  1. Hardware Durability: To withstand harsh environments, devices should be rugged (IP68-rated).
  2. Software Usability: Look for customizable workflows, intuitive interfaces, and robust alert systems.
  3. Connectivity Options: Ensure compatibility with cellular networks (e.g., LTE-M/NB-IoT), BLE, or RFID for uninterrupted data flow.

Discrete and easy to install, our variety of GPS temperature monitoring devices can be seamlessly implemented across your trailers, fleet, container shipping and infrastructure. Each monitoring device is engineered with the capabilities to meet the unique needs of your operation — from indoor to outdoor asset tracking to detailed fleet management with driver behavior reporting, and theft recovery solutions that provide live tracking for asset retrieval.

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Benefits of our Cold Chain Monitoring Solutions

Why Cold Chain Monitoring Matters

When operating temperature-controlled logistics, even small temperature fluctuations can compromise product quality and safety.

Cold chain monitoring gives businesses real-time visibility into the condition and integrity of temperature-sensitive products throughout the supply chain. By leveraging advanced technologies like IoT, GPS, and real-time sensors, businesses can ensure product integrity, reduce waste, and comply with stringent safety regulations.

The main benefits of a cold chain monitoring system include:

  1. Safety and Compliance

    Maintain safety and compliance with a complete cold train tracking solution. Real-time refrigerated trailer tracking devices provide the data you need when you need it. Cold chain storage and truck temperature monitoring solutions require nuanced needs to ensure safety and compliance to prevent the compromise of assets, such as food and pharmaceuticals, that require sensitive temperature regulation and reporting.

  2. Capture Critical Data

    Monitor and record location, movement history, trailer temperature monitoring, humidity, moisture, door open/close, and more with our versatile and rugged range of GPS tracking devices for cold chain management. Custom geofencing tracks the movement of your cold assets and sends alerts when assets enter or leave specific locations.

  3. Mitigate Risk

    Each stage of the cold chain provides the opportunity for risk that can be avoided and managed with GPS trackers with temperature sensors to ensure the integrity of products and assets. With the power of real-time data provided by refrigerated vehicle tracking devices, the safety and reliability of cold chain equipment and assets can be monitored, and preventative solutions can be implemented in the case of equipment failure or temperature loss.

  4. Reduce Paperwork

    Reliable record keeping ensures that assets are properly managed, and temperature monitoring devices for shipping and storage ensure regulatory compliance. Manage records in detail with GPS temperature tracking and sensor monitoring reporting that digitally sends data to the software platform of your choice, reducing record-keeping complications and errors.

  5. Vehicle & Equipment Monitoring

    Vehicle temperature monitoring systems applied to refrigerated trucks and trailers can also provide temperature monitoring reports; refrigerated truck cold chain trackers can also provide insights related to driver behavior and safety and aid in theft recovery with GPS tracking features.

  6. Track more with Bluetooth® Low Energy

    Several of our devices combine GNSS and Bluetooth® Low Energy to not only track location but also report on nearby Bluetooth tags and sensors to gather critical environmental data such as temperature and humidity, as well as data from vehicle components and other onboard assets.

Key Features of Cold Chain Monitoring Devices

Our cold chain solutions provide complete visibility into the location and condition of goods throughout the cold chain. Designed to meet the nuanced needs of temperature-controlled logistics, our solutions include: 

  • Asset Tracking Devices: Bluetooth-enabled, battery-powered, and wired devices that communicate with sensors attached to powered or non-powered assets at any stage of the supply chain. 
  • Data Loggers: Communicate with integrated sensors to monitor temperature, humidity, moisture, and more. They provide continuous data collection and transmit the information to the cloud, ensuring complete visibility without gaps. 

Other key features of our cold chain monitoring devices include:

  1. Comprehensive Data Monitoring: Track essential parameters such as temperature, humidity, moisture, and door events. Geofencing capabilities trigger alerts when assets move into or out of designated zones, ensuring visibility across the supply chain. 
  2. Bluetooth® Low Energy Integration: Our Bluetooth-enabled devices communicate with BLE tags and sensors to monitor environmental conditions. This enables seamless data collection from nearby sensors, enhancing your cold chain monitoring capabilities. 
  3. Proactive Risk Management: Receive instant alerts when environmental conditions change, enabling quick action to prevent product spoilage or equipment failure at any stage of the cold chain. 
  4. Fleet and Equipment Insights: Monitor refrigerated trucks and trailers beyond temperature tracking by gathering data on driver behavior, equipment status, and vehicle safety—improving operations and reducing theft risk. 
  5. Seamless Integration with Your Systems: Our GPS-enabled solutions work with existing platforms to provide real-time insights and reports, streamlining your operations without adding complexity. 

Cold Chain Monitoring Applications 

Several industries benefit from cold chain temperature monitoring devices to protect sensitive goods during transit:

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Food and Beverage Monitoring

Ensure perishable foods like dairy, produce, and meats stay fresh throughout transportation and storage with real-time temperature monitoring.

Explore Temperature Monitoring

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Pharmaceutical Cold Chain Monitoring

Monitor temperature-sensitive drugs and vaccines to ensure regulatory compliance, safety and efficacy.

Explore Medical Temperature Monitoring

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Medical Equipment Tracking

Ensure medical devices stay within strict temperature ranges during transport and storage with real-time monitoring solutions.

Explore Medical Equipment Cold Chain Solutions

Sensor Monitoring

Temperature and Humidity Monitoring

Maintain safe, stable conditions for sensitive goods across the supply chain with real-time temperature and humidity monitoring solutions.

Explore Temperature & Humidity Monitoring

Supply Chain Visibility

Supply Chain Visibility

Gain real-time insight into shipment location, temperature, humidity, and environmental conditions – critical for the safe transport of pharmaceuticals, perishables, and sensitive chemical products across the cold chain.

Improve Your Cold Chain Visibility

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Logistics and Freight Monitoring

Protect temperature-sensitive goods during transit with real-time GPS tracking, condition monitoring, and instant alerts for location and handling events.

Learn more about Logistics Tracking Solutions

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Pallet Tracking

Continuously monitor the temperature and condition of palletized goods during storage and transit with cold chain monitoring devices.

Explore Pallet Tracking GPS Devices

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Container Tracking

Remotely monitor containerized goods with GPS tracking and temperature sensors to ensure environmental stability globally.

Explore Container GPS Tracking

Cold Chain Monitoring Use Cases 

Asset Tracking & Sensor Monitoring with Restotracker

“Archaic” is how Steven Kramer, CEO, and Founder of Restotracker describes the amount of manual logging and paperwork required in traditional water restoration operations.

From employees, vehicles, and valuable equipment across worksites (there is often $7,000–$10,000 worth of equipment on a site), to temperature and humidity readings and insurance-compliant reporting: managing restoration operations has traditionally required hours of manual logging and mountains of paperwork. It also required workers to return to the premises daily to manually record moisture, humidity, and temperature measurements for insurance compliance.

Leveraging Remora2 and Bluetooth® Low Energy, the solution we provided was twofold: providing water restoration companies with traditional equipment, vehicle, and employee tracking while also eliminating second and third-day sensor reading visits through the application of Bluetooth® Low Energy technology.

Aptly branded “RestroTrackIt” by Kramer, the Remora2 features concurrent GPS/GLONASS and Bluetooth® 5.0, enabling location tracking in addition to short-range communication with a wide range of Bluetooth® Low Energy tags and sensors.

  • Bluetooth® Low Energy sensor tags are placed on the premises to capture temperature, humidity, water moisture, and more.
  • A Remora2 is placed on high-value restoration equipment and provides location tracking while continuously scanning for nearby Bluetooth® Low Energy tags or sensors.
  • The Remora2 reports all data from the tag to the Restotrackit software where it is presented digitally in an exportable report.

Learn more about smarter solutions for cold chain monitoring.

Articles on Cold Chain Monitoring

Stay up to date with the latest trends, insights, and innovation related to Cold Chain Monitoring. 

Featured Cold Chain GPS Tracking Devices

Supplement your RTLS solution with our range of highly configurable wired and battery-powered IoT asset tracking devices.

Cold Chain Monitoring FAQs

How do you create a temperature controlled supply chain?

Creating a temperature controlled supply chain involves a combination of planning, specialized equipment, and real-time monitoring to ensure temperature-sensitive products remain within required conditions throughout transit and storage. Implement a cold chain monitoring system equipped with wireless temperature sensors to provide real-time visibility and alerts for any temperature fluctuations. It’s also critical to implement standard operating procedures and staff training to ensure proper handling at every stage, maintaining product integrity and regulatory compliance from start to finish.

What are the 4 R’s of cold chain monitoring?

The 4 R’s refer to Right Temperature, Right Place, Right Time, and Right Documentation. These principles ensure that temperature-sensitive goods are consistently monitored, stored, and transported at the correct temperature, arrive at the intended location without delays, and meet regulatory requirements with proper documentation and reporting. 

What cold chain temperature monitoring sensors integrate with Digital Matter devices?

Our Bluetooth-enabled devices seamlessly integrate with a variety of Bluetooth® Low Energy (BLE) sensors, including third-party tags that are iBeacon or Eddystone-compliant. These sensors monitor key parameters such as temperature, humidity, moisture, and more, enabling comprehensive environmental tracking for cold chain management.

How long do your cold chain temperature monitoring devices last?

Our devices are built for long-term performance. Battery-powered trackers can last up to 10 years depending on usage, and wired devices offer continuous operation with power from vehicles or other equipment. Data loggers and other Bluetooth-enabled devices are optimized for energy efficiency, ensuring they support long journeys and extended monitoring without interruption.

Do your cold chain temperature monitoring devices work everywhere in the world?

Yes, our cold chain temperature monitoring devices are designed to operate globally. We offer several devices with various connectivity options to ensure reliable coverage across different regions, including LTE-M/NB-IoT for energy-efficient communication and 4G LTE Cat1bis with 2G fallback for seamless global connectivity. Whether monitoring assets in urban centers or remote, low-connectivity areas, our solutions ensure uninterrupted visibility throughout the supply chain. 

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